The electronic Ears senses the noise of the mill The Ear consist of a very sensitive microphone installed at the mill inlet at the grinding ball impact point and as close as possible to the mill shell The of the Electronic Ear must nearly touch the mill shell between two rows of bolts.
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The Electronic Ear is specially developed for control and regulation of Ball Mills using the grinding sound frequency signal for optimizing the Mill output According to the material bed height the grinding media causes a characteristic noise.
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Digital ear for the determination of ball mill load ee Online Library Ball mills use about 2/3 of the total energy consumed in a cement factory and are driven by high power electric motors 3000 5000 kW their role being to grind
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Factors Affecting Ball Mill Grinding Efficiency The Following Are Factors That Have Been Investigated And Applied In Conventional Ball Milling In Order To Maximize Grinding Efficiency A Mill Geometry And SpeedBond 1954 Observed Grinding Efficiency To Be A Function Of Ball Mill Diameter And Established Empirical Relationships For Recommended Media Size And Mill Speed That Take This
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SmartFill is a new interference free electronic mill ear for measuring the filling level The filling level is measured directly at the mill body by structure born sound measurement and the
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The result of this control is a 25 increase in throughput over the plant design with a 10 reduction in energy consumption the mill is more efficient The mill control manipulates the feed rate and mill speed depending on ore and liner conditions Liner wear has improved and ball consumption has decreased.
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The grinding sound of the mill is too clear and harsh The grinding sound value of the electric ear is 158 dB which is obviously higher than the normal 120 dB standard It is fully explained that the mill load is too small the feed quantity is too small and the steel ball impacts the liner for a
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